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Speed Up Production Line Without Hiring New Workers

Manufacturing Philosophy

In an era where mass production is bread and butter, it is crucial to streamline the process as best as possible to reduce costs. As a manufacturer, or someone involved with the business, you should be concerned about the rate in which your company creates output and the expenses that align with those rates. Hiring new workers can be a costly aspect of running a manufacturing related business. If you feel like your production line could benefit from an increase of speed, you may want to consider one of the following options to achieve this.

Automating the Process

Technology has been boundless recently, leading to an uptake in automation and robotics in the manufacturing world. Since the beginning of assembly line motor vehicles, automation has become the go to for product creation. Products that use methods like these include pretty much everything nowadays; clothing, toys, computers, other appliances, kitchenware and so many other items are all created in one way or another via a production line.

Bakon Production line

Production lines were originally human, only aided by machine. The current trend is strikingly the opposite, machines are now lightly aided by humans. This really lowers costs and boosts efficiency in various ways. Not only is time reduced, but possible injuries on the job, material costs and other financial aspects may be impacted in a more positive way. Hiring more workers can in some ways slow a production line down.

Improving Multistep Processes

Often, production line conveyor systems are the go to method for churning out product. These are multistep processes that require parts or pieces to move from one machine to the next to continue with the creation process. It is important that between steps, parts and pieces are preserved and handled correctly to avoid any mistakes that will stop ip the system. As a manufacturer, it is important to take note of what is required to handle each piece at different steps in the process.

Some ways to improve the multistep process include combining certain steps if available. If you are in the business of food service, it may be useful to invest in machinery that cleans and slices the food in one step rather than having two separate machines. Other options include optimizing the time between steps. You may be able to reduce these wait times by investing in machines that assist in moving items between steps. This also reduces the risk of machine induced injury if you were to work with workers instead.

changeover phase

Start Increasing Production Line Efficiency Today

Sometimes you may be pressured to hire more workers, but you may want to think about maximizing the potential of your current staff. Production line conveyor systems are complicated, however with proper training and education for your employees, you can improve the system without getting more hands-on deck. With thorough and updated training, production time can be largely reduced. With this come the benefits of creating a more efficient environment for your company. This can help increase profits and returns. Contact us today for more techniques on how to maximize your production line conveyor systems.